Hard-Revishield®50-GP-is a self shielded, open arc, flux cored tubular electrode that produces a primary austenite and austenitecarbide eutectic weld deposit. The arc characteristics are excellent producing minimal spatter and good slag removal. Although, Hard-Revishield®50-GP is primarily designed for the open arc operation, it may be used with a neutral flux for conditions requiring spatter elimination and removal of arc glare. The as welded deposit usually check cracks.
Hard-Revishield®50-GP produces an abrasion and impact resistant deposit with a hardness range of 34-56HRc depending on base metal chemistry, material dilution and number of layers. The combination of abrasion and impact resistance coupled with hot forging properties makes Hard-Revishield®50-GP particularly suitable for applications involving transportation of abrasive media under heavy variable loading.
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Dipper and dredge cutter teeth |
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Rock crusher hammers and mill hammers |
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Rock crushers |
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Coal mining cutters |
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Conveyor buckets |
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Links and chains |
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Screw flights |
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Scrapper blades and cultivator sweeps |
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DIN 8555-83 |
:MF6-GF-50-GP |
All work-hardened base material and previously deposited hardfacing material should be removed prior to applying a new deposit, since such areas are prone to embrittlement and possible cracking. Areas that contain irregularaties such as cracks and deep gouges can be repaired locally using Elehard®350-GP or Elehard®250-KP prior to hardfacing with Hard-Revishield®50-GP.
Preheat is not necessary when surfacing austenitic substrates such as stainless steels and manganese steels, although the interpass temperature should be limited to about 260°C for manganese steels.
For low alloy and carbon carbon steels a preheat of 200°C is usually sufficient, but is dependent on material thickness and chemistry.
The weld metal is not machinable by conventional methods although the deposit can be shaped by grinding. Hard-Revishield®50-GP cannot be cut by the oxy-fuel processes. Plasma arc and air-carbon arc processes can be used to both cut an gouge the weld deposit. Preheat temperatures similar to those for welding may be necessary to prevent cracking along the cut edge.
Hard-Revishield®50-GP may also be used in corrosive, cavitation and erosion situations such as the chemical, paper mill, food processing industry, glass manufacturing, power generation and tool manufacturing.

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C |
Mn |
Si |
Cr |
Al |
Мо |
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2.2 |
1.2 |
1.0 |
11.0 |
0.6 |
0.5 |
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Typical hardness values |
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Layer 1 |
34-41 HRc (320-380НВ) |
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Layer 2 |
44-53 HRc (415-530НВ) |
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Layer 3 |
48-56 HRc (460-584НВ) |
Welded on Mild Steel Plate (12 mm)